Tesla has issued a major recall affecting nearly all Cybertrucks on the road, marking the eighth recall since deliveries began just over a year ago. The National Highway Traffic Safety Administration (NHTSA) announced on Thursday that 46,096 Cybertrucks from the 2024 and 2025 model years must be fixed due to a safety defect.
The recall addresses a potentially dangerous issue with the exterior panel running along both sides of the windshield. According to NHTSA, the stainless steel cant rail assembly can detach while driving, creating a road hazard that increases the risk of accidents. The panels are originally secured with a structural adhesive that has been found to be vulnerable to environmental conditions. Tesla plans to reinforce the attachment using a stronger adhesive and additional reinforcements.
Tesla has pledged to replace the faulty panels free of charge, with owner notification letters expected to be sent by May 19, 2025. The company became aware of the defect earlier this year, and videos have since emerged on social media showing people easily pulling the panels off Cybertrucks with their hands.
This recall is the latest in a series of safety issues for Tesla’s futuristic-looking Cybertruck. Previous recalls have targeted acceleration pedals that can get stuck, faulty windshield wipers, and electric inverter malfunctions that can cause power loss to the drive wheels.
Tesla’s struggles extend beyond recalls. The company has faced increasing competition from Chinese electric vehicle manufacturers, and its stock has dropped 42 per cent in 2025. Meanwhile, attacks on Tesla properties and charging stations have increased, with some incidents reportedly linked to political unrest.
Despite these challenges, Tesla continues to push forward, though its reputation and market confidence remain under pressure.
